All Lean manufacturing articles – Page 3
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NewsStellantis’ FBD brainstorms to solve automotive production challenges
The eighth instalment of Factory Booster Day produced ninety-nine solutions demonstrated by sixty-four partners to tackle thirty-five Stellantis plant challenges setting an example to other OEMs
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ArticleWatch: Pretreatment becomes modular and scalable
Dürr’s EcoProWet PT is an innovative pretreatment system for vehicle bodies that uses modular chambers instead of large dip tanks.
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NewsVolvo Cars taps Ghent for EX30 production, supplementing China
Volvo Cars has announced it will begin production of the new EX30 model at its Ghent facility in Belgium beginning 2025, in response to robust demand. This expansion of manufacturing capabilities will cater to the growing interest in the compact SUV.
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NewsHow digitalisation is ramping up battery cell production for EVs
Digitalisation is helping to scale up battery cell production in North America through improving standardisation and traceability and ensuring quality of materials.
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NewsFanuc and Volvo Cars sign deal to transform automotive manufacturing with sustainable robotics
In a landmark collaboration, Fanuc, the global leader in industrial robotics, and Volvo Cars are to reshape auto manufacturing with sustainability at the forefront
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ArticleThe future of Ford in a flash of lightning
The Ford Dearborn Truck Plant is a benchmark for managing complexity, quality and software. Plant manager Corey Williams shares learnings and lean principles across ICE and fast-growing EV output.
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NewsToyota Japan's production halt expands across ten assembly lines following supplier explosion
From explosions to system failures, Toyota Japan’s production standstills highlight the need for diverse supplier networks, robust safety measures and resilience
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NewsWest Midlands Gigafactory announces “advanced discussions” with leading Asian battery manufacturers
The Coventry site’s exclusive UK Gigafactory status makes it the key player in the country’s electrification drive. International investment to catalyse the process.
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NewsToyota addresses production system malfunction that put the breaks on Japanese production
The OEM finally releases statement regarding the nationwide disruption; identifying “insufficient disk space.”
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ArticleWatch: It becomes colorful: EcoSupply P – Special paint supply
Dürr’s special paint supply system EcoSupply P provides an almost unlimited number of paint colors quickly, economically and without residues
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NewsToyota’s production grinds to a halt in Japan amid system failure
The malfunction, which is currently under investigation, has left Toyota unable to order critical components necessary for its assembly lines. While concerns naturally arise regarding cyberattacks in today’s digital age, a spokesperson from the company has suggested that this issue is “likely not due to a cyberattack.” Nonetheless, experts are working diligently to identify the root cause of the problem.
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ArticleMaster of complexity in Spartanburg
Dr Robert Engelhorn is leading transformation of BMW’s Plant Spartanburg for EVs whilst ensuring manufacturing remains flexible in managing vehicle variations.
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ArticleBMW’s aspirations to the X degree in Spartanburg: Special series
As the carmaker prepares for EV production in the US, leaders in manufacturing, battery, logistics and training outline BMW’s ambitions in the region.
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ArticleAutomation – boosting efficiency, flexibility and sustainability
Developments in hardware and increasingly sophisticated software and data management have created more opportunities for automated production systems. Automation expert Jörg Reger, managing director of ABB Robotics’ automotive OEM business line, discusses the challenges and opportunities created by the transition to electric vehicles.
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NewsScania to stop bus body production in Poland
Scania is set to discontinue the production of Scania Citywide, Scania Interlink and Low floor-chassis.
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ArticleFocus on flexibility – optimising battery pack production
The AMS Evolution Livestream expert panel representing Ford, AMTE Power and Henkel, discussed fast-changing EV battery production requirements.
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NewsMercedes will use VAN.EA architecture for its next generation of midsize and large vans
Mercedes says starting 2026, all newly developed midsize and large vans will be built on VAN.EA, using three modules to allow for a clear differentiation between private luxury vans and premium commercial vans
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ArticleShaping the future – Developing electric vehicle architectures
In our AMS Evolution Livestream experts from ArcelorMittal and Gestamp tackle EV production challenges and explain how digital tools, new technologies, processes and materials innovations could help solve some key issues
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ArticleWatch: EcoDryScrubber – paint booth efficiency through dry separation
The EcoDryScrubber separates paint overspray using finely ground limestone powder and highly efficient HEPA12 filters in just one filter stage – sustainable and without chemicals
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ArticleForm and function: Developing production processes and structures for electric vehicle architectures
The new electric vehicle architectures are also continuing to evolve as vehicle makers strive to find the optimum balance between platform flexibility, while also being viable for high-volume production. To get some insights in to this ongoing process AMS spoke with Paul Belanger, Gestamp’s R&D Director for North America