All Kaizen articles – Page 10
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Driving home the reality of global market changes: Honda Swindon factory closes
Honda has closed its Swindon, UK plant, as it ends European production. The carmaker is focusing electric vehicle investment and scale in Asia, and is a sign of how electrification could reshape manufacturing footprints.
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A production transformation that will last 20 years at Volkswagen
Christian Vollmer at Volkswagen discusses how virtual tools have helped production move during the pandemic, why cross-plant collaboration has accelerated and VW’s evolving manufacturing strategies to ramp up EV production.
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Transforming a field into a factory – Jaguar Land Rover in Slovakia
Plant launch specialist Mark Parody reflects on the approach he took when set the daunting task of launching production at Jaguar Land Rover’s state-of-the-art factory at Nitra, Slovakia, including putting together a new team and coordinating significant complexity at each stage of manufacturing
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Composite case study: curved rear bumper beam of the Corvette Stingray
Performance vehicle structures have long made extensive use of composite materials and the new generation of GM’s flagship sportscar, the Chevrolet Corvette Stingray, continues the push. A key composite component of the new Corvette Stingray is a curved carbon fibre rear bumper beam, created through a bespoke application of radius pultrusion…
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Five ways that 3D printing is transforming automotive manufacturing
Latest industry reports on additive manufacturing suggest that the promised land of serial production is closer than we might think
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Ahead of the pack: how material science is optimising battery assembly
What role can special coatings play in improving EV battery cell and pack assembly? AMS discussed the challenges with Calum Munro, PPG senior scientist, research and technology for automotive
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People get ready: recruitment and retention in a complex automotive industry
With contributions from Volkswagen, Toyota, BMW and Audi, AMS looks at some of the strategies OEMs are using to attract and retain employees with the skills needed to work in modern digitalised workplaces – and to adapt to cutting-edge developments in hybrid, electric and autonomous vehicles …
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Mofid Elkemiri, LEVC manufacturing operations and quality director
LEVC’s Mofid Elkemiri was recruited to the Geely-owned company back in 2016 as launch director for the TX5 electric taxi. Prior to that he spent six years at UK-based trim supplier CAB Automotive, where he rose to the position of engineering and quality director. AMS speaks to him about his current role, ramping up production, battery cell supply and the relationship with the parent company. But first, we ask how the factory has been affected by the recent coronavirus measures and the suspension of production…
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Audi mobile maintenance app keeps Ingolstadt in the know
Maintenance teams at the Ingolstadt factory have a new app on test, developed an inhouse to provide live updates from across the assembly process direct to their smartphones
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More views from the “lighthouse”: Industry 4.0 instils culture change at Ford Otosan
Ranked among the WEF Global Lighthouse Network, Ford Otosan’s Industry 4.0 strategy has improved mindsets as well as datasets
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Viewed from the “lighthouse”: Renault plants connected to smart production
Recognised by the WEF Global Lighthouse Network, Renault’s deep dive into industry 4.0 has launched a plethora of active improvement projects
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Augmented reality technology assists Volkswagen to remodel Chattanooga production lines
AR in factory floor design is helping VW make decisions faster and spot potential issues sooner
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Simulate to fabricate: vehicle plants keep VR and AR in their sights
Carmakers are exploring how virtual reality and augmented reality can be used to improve manufacturing and inspection operations
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Morgan Motors: twinning tradition and technology
The Morgan Motor Company’s workshop is a car factory like no other…
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Investing in testing: better scrutiny for complex new vehicles
Rigorous testing of new vehicles, systems and components has become more important as complexity of the products increases and pressure to reduce time to market grows. AMS visits Test World in Finland to see some of the developments introduced to meet this demand…
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GM assigns Detroit-Hamtramck as its first EV-dedicated plant
General Motors has announced plans to make Detroit-Hamtramck its first fully-dedicated electric vehicle assembly plant
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Measure for measure: as vehicle tech advances, so do the test methods
To improve vehicle and component quality, and reduce time to market for new models, testing technologies need to be smarter and faster
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New recycle system at Bentley puts waste water to work
A paintshop water treatment innovation is helping Bentley achieve sustainability targets and reduce consumption
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Production records set at Skoda’s domestic plants
As it marks the 125th anniversary of the company, Skoda is chalking up record-breaking output
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Toyota tops up US investment
Toyota has completed its US plant modernisation project, first announced in January 2017, with an additional $700 million for its Indiana facility