All Additive/3D Printing articles – Page 4
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Integrating i vehicles
Separate production lines are used to build conventionally powered vehicles and the electrified i models at BMW Leipzig, but this could soon changeA gulf remains between electric vehicles (EVs)and those that are powered solely by internal combustion engines (ICEs). This is evident in consumer demand, in range, in cost and ...
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GM combines software and 3D printing
US - General Motors has become the first carmaker to use new generative design software technology from Autodesk - a software company headquartered in San Rafael, California. It is using the technology to design parts that are then 3D printed for proof-of-concept."This disruptive technology provides tremendous advancements in how we ...
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3D printed spray heads
SMS Group is using additive manufacturing to produce its new 3D spray heads for forging presses. The company says 3D printing enables it to produce lightweight, compact spray heads that can be tailored to the conditions of the respective dies.The starting material is a fine powder based on polyamide and ...
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Success hinges on AM
Simufact’s Michael Wohlmuth and Michael Tran describe LightHinge+, a co-engineering project that used the extended possibilities of additive production to develop a lightweight solution with fewer components and simpler assembly One of the main advantages of additive manufacturing (AM) is the near-unlimited freedom in design due to die-less production. ...
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Photonic precision
Light is a fascinating manufacturing tool enabling laser technologies and applications for materials processing tasks of all scales and sizesSystems for industrial laser applications like cutting, welding and surface processing are well established, reliable and cost efficient production tools with clear technical advantages due to their wear-free highly localised material ...
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Seating plan
Adient CTO Detlef Juerss talks to AMS about the company’s sure and steady approach to new and complex challengesAmong all the exhibits at the IAA international motor show in Frankfurt, a seat that Adient produces for the BMW 7-Series ably exemplifies a modern automotive manufacturing challenge – to combine precision ...
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Added value
Although additive manufacturing is not new, the latest techniques are offering OEMs more options for its useThe use of additively manufactured parts in vehicles is now unexceptional, if not yet pervasive, at least at the high end of the market characterised by low volume and high purchase price. But there ...
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Motor reflex
Brose’s Bernd Kaufer tells AMS how engineering instincts helps him to run the company’s Würzburg plantAt 7:00am each working morning, Bernd Kaufer begins his day by consulting his smartphone. As general manager of Brose’s Würzburg plant, his first task is to check on the status of operations there. Thanks to ...
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MAN to invest €2.4 billion by 2020
Germany – The funds, equivalent to $2.8 billion, will go towards modernising the company’s sites and improving efficiency across all divisions, and will include a €1.1 billion upgrade at its main plant in Munich between 2015 and 2020. In Munich, MAN is opening a new paintshop, expanded bodyshop, a combined ...
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How RFID is changing EDI
With OEMs and tier suppliers seeking benefits on cost, quality, delivery and access to more data than ever before, technology provider Radley Corporation sees manufacturing competitiveness coming not only from emerging technologies but also the adaptation of older, existing technology such as electronic data interchange (EDI) and RFIDFor over 40 ...
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All the right tools
Supplying the Asia Pacific region ASSAB not only offers a wide range of premium quality tool steels, but also innovative metallurgical and tooling servicesHeadquartered in Singapore the company has its sales companies and service centres in all of the key industrial markets in Asia Pacific. ASSAB says it is able ...
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Seat launches 4.0 training programme
Spain – The OEM says that personnel will interact with some of the tools and technology that will become common in production processes in the near future and are already being introduced, including virtual reality, collaborative robots, 3D printing and augmented reality. Of 2,000 employees registered for training, 1,200 have ...
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Ford hopes new top team can Hackett
US – Replacing Mark Fields, who is retiring after 28 years with the company, Jim Hackett will become president and CEO, reporting to executive chairman Bill Ford. The OEM also named Jim Farley, Joe Hinrichs and Marcy Klevorn in new leadership roles under Hackett.Hackett held senior positions outside the automotive ...
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It's time to get personal
The advent of 3D printing has set the industry’s imagination racing with regard to how far this innovative technology could actually push technological boundaries, particularly concerning personalisation. We all love choosing the colour scheme, upholstery, wheels and trims for our new cars, so how great would it be if your ...
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Macro ergonomics
By assessing hundreds of assembly tasks through virtual simulation, ergonomists at Ford have helped to drastically reduce worker-injury ratesIndustrial athletes, that’s how Ford affectionately regards its assembly line employees. The phrase is an acknowledgement of the physicality required to work on an automotive production line. However, the OEM also recognises ...
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Ford trials large-scale 3D printing
US – The OEM is exploring how substantial, one-piece components such as spoilers could be printed for the prototyping and future production of vehicles, with resultant decreases in weight and fuel consumption. Ford is using a Stratasys Infinite Build 3D printer at its research centre in Dearborn, Michigan.“With Infinite Build ...
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Position of power
Flexible power distribution systems are energising automotive tier one suppliers’ growthGrowth in the automotive industry is benefiting from an extensive global network composed of thousands of tier one suppliers. While not only good for business, this growth functions as a catalyst for advancements in technology that eventually will be adopted ...
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Layer upon layer
Researchers at Ford Dearborn are keen to see additive manufacturing move on from its prototyping origins and into the mainstream volume production processIn itself, there is nothing new about the automotive industry’s use of the set of techniques generally known as additive manufacturing or 3D printing, in which objects are ...
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Layer upon layer
Researchers at Ford Dearborn are keen to see additive manufacturing move on from its prototyping origins and into the mainstream volume production processIn itself, there is nothing new about the automotive industry’s use of the set of techniques generally known as additive manufacturing or 3D printing, in which objects are ...
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Infinite possibilities
Mexico’s firm footing in the automotive industry makes it an ideal market for additive manufacturing technology Additive manufacturing, sometimes known as 3D printing, is a revolutionary technology able to produce complex shapes which cannot be produced by traditional techniques such as casting, forging and machining; expanding the possibilities of ...